Our Foundry facility has Eirich branded sand mixers 20tons/Hour and 35tons/Hour capacity automatic moisture and weighing controlled sand preparation Unit and 250 molds/shift capacity, model setting dimensions 720 x 560 x h( 250 + 250 ) mm* with 2pcs HFM branded full automatic vacuumed press technology, horizontal flaskless wet sand molding machine line ability, As well as that 10mtons/Hour sand reclamation capacity;
Alphaset 3 t/hour sand reclamation unit. Mould dimensions 2.000 x 1.500 x 1.000.
Large parts are moulded with alphaset system which gives repeatable dimensions and a better surface quality.
In addition, our production facility has a capacity of 150 molds/shift; There are permanent molds with model setting dimensions of 70x70x50 mm and 90x60x60 mm dimensions, and a 40x40x24 mm casting line with model dimensions of 40 molds/hour suitable for chemical resin-based fully automatic robotic casting.
Inductotherm brand dual track located in our production facility has an energy capacity of 900 kW/hour; With induction melting furnaces capable to melting metal of 1500 kgs/ hour, 2pcs holding furnaces with 500 kg/ hour aluminum melting capacity, 2pcs aluminum casting and holding furnaces with a capacity of 500 kg, in accordance with international norms and standards, taking into account customer special requests, lamellar graphite (grey) cast iron, spheroidal graphite cast iron, next generation spheroidal graphite cast iron, high alloy castings and aluminum castings can be produced.
Carbon equivalent, saturation degree, carbon and silicium values, temperature of the liquid metal in the furnace, spheroidaling tendencies of the material can be measured in a short time with the integrated thermal analyzer on furnace for the products to be produced. In addition, with the help of molten metal Oxford Foundry Master and Metal-Lab brand spectrometer. It is ensured that production is made in the desired standards by subjecting it to spectral analysis.
Density index measurement and degassing processes required for the aluminum casting process are also provided within our company. Our company, which mainly produces with the green sand molding method, It has the infrastructure to analyze the moisture content, wet compressive strength, gas permeability, compactability value, wet shrinkage value, and mold sand grain size of the molds to be prepared with Simpson and George Fisher brand product testing devices in the sand laboratory. In addition, our company has hot box and cold box, shell core production and quality control technology for the cores used as mold auxiliary materials.
All production process are examined and recorded in our company, where the casting process is controlled by portable temperature measuring devices.
With the completion of the mold breaking process after the casting process, the products are cleaned in 2 pcs hanging type sandblasting machines, each with a capacity of 6 tons/hour, and subjected to cutting and deburring processes. After the completion of the relevant processes, the paint process in accordance with the customer's special requests; In the continuous hanging type paint line, chemical impregnation with dipping and spray gun method and kiln-drying process with infrared technology are carried out together.
However, as per customer requirements, the thermal treatment process is carried out in a PLC controlled annealing furnace with dimensions of 1200 x 1000 x 1750 mm. The annealing information of the furnace, which has a maximum power of 1000 kw and a maximum temperature of 1100 °C, is output as the temperature treatment graphics loaded at the end of the operation.
At the end of all processes, the microstructure, hardness, tensile strength, elongation values% are tested in our company's quality laboratory with destructive and non-destructive testing method.